Tool Monitoring System

Tool Monitoring System

Customized solutions to improve machine tool utilization

Tool Monitoring System Products

■ Product Introduction

Montronix's tool and process monitoring solutions are used in metal processing industries worldwide. It can be applied to almost all types of cutting operations.

Montronix monitoring solutions can identify and diagnose problems occurring during machining, help reduce production costs, and improve machine tool utilization. Regardless of your machine type, CNC system, or industry sector - automotive, industrial, aerospace, mold/tool manufacturing, medical equipment, machine/equipment manufacturing, etc.

We can create a customized tool and process monitoring solution for you.

Multiple Optional Sensors

Montronix is committed to developing high-end, intelligent, auto-optimizing signal sensors. Only precise signals ensure reliable data evaluation at high resolution.

Process monitoring without sensors, using only Digital Drive Data (DDD), is our basic configuration. Efficient intelligent algorithms ensure the reliability of process monitoring.

Multiple optional sensors

Process Visualization Software SPECTRA™ -hmi

Process visualization software SPECTRA -hmi

This process visualization software SPECTRA™ -hmi remains at the forefront of technology:

Up to 12 freely configurable sensor window interfaces

Seven levels of password protection for user access management

Monitoring boundaries change in image form

Offline log player with filtering and analysis functions

No limitations on operating system types

Quick and convenient parameter adjustment (multi-edit, quick-edit)

Adaptive Control can be achieved

Application Examples

Lathe Application Examples

Lathe application examples

Machining Center Application Examples

Machining center application examples

◆ Monitoring turning process

Basic configuration: For severe tool breakage detection

Montronix recommendation: Tool micro-cracks, quality safety, collision identification

Only digital drive data needed Additional stress sensor required

◆ System expansion: Monitoring with power tool turret

● Drilling, milling and reaming processes

● For tools with diameter <3 mm, as well as boring tools

Only digital drive data needed Additional active power sensor required

◆ Cutting process monitoring

● Drilling, milling and reaming processes

● For tools with diameter <3 mm, as well as boring tools

Only digital drive data needed Additional active power sensor required

◆ System expansion: More precise identification of machining abnormalities

● Collision protection & vibration overload protection

Additional broadband vibration sensor required

■ Suitable for Industry 4.0

■ Suitable for Industry 4.0

◆ All measurement data transmitted to LAN in universal format for big data analysis management

◆ Promote centralized management of machines

◆ Help establish overview of all machine tool usage status

◆ Facilitate planned, preventive equipment maintenance

◆ Provide client-server functionality

Industry 4.0

Customer Benefits

Tool breakage and damage detection rate 99%!
Significant reduction in tool costs!
Significant improvement in yield!

Tool Monitoring System Video

Our Business Covers the Globe

Our business covers the globe

Make Every Data Point More Valuable

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