LMS Production Line Intelligence Management System achieves production line intelligence through management software
● Unknown line and equipment efficiency
● Excessive idle and waiting time
● Delayed alarm resolution
● Delayed access to production line output anomalies, delayed decisions
● Excessive waiting time for materials
● Untimely tool replacement
● Untimely equipment maintenance
● CPK instability, difficult to locate issues accurately
● Quality instability, sampling frequency cannot achieve flexibility
● Unable to form closed-loop production control
● Difficult production statistical analysis
● Data statistics gaps
● Paper-based process and quality documents
● Documents easily damaged
● Poor data timeliness
● Low utilization of quality data
● Difficult to form quality archives
● Difficult to achieve quality traceability
● No alarm for offline unqualified parts
● Information silos
● Proactively obtain key information
● Difficult to ensure accuracy
LMS Production Line Intelligence Management System achieves production line intelligence through management software, solving problems of multi-variety small batch, flexible production, opaque information, low efficiency, high production line abnormality costs, production line management gaps, untrackable quality, paper-based management, and difficult information sharing.LMS Includes Functions
● Convenient for production line managers to control line status and adjust line cycle.
● Equipment data statistics: Daily statistics of each equipment operation time distribution, understanding equipment utilization, idle rate, and failure rate.
● Equipment Andon management: Electronic Andon management, through feedback, find stoppage causes and duration, reduce stoppages and waste, timely notify abnormal information.
● Through the system, you can query production process parameters of parts in the production line based on part identification or number, convenient for tracing problem points of unqualified parts;
● You can trace abnormal products to corresponding production stages, perform stoppage maintenance for corresponding equipment to ensure subsequent production quality;
● According to the status defined in the system for workpieces, such as: whether inspected, whether NG, query and filter workpiece lists.
● Support connecting various heterogeneous devices to DMP platform;
● Support various upper systems to access equipment data through standard protocols (OPCUA, MQTT, WebAPI, etc.);
● Support dynamic configuration of various data items, equipment communication parameters, etc.; provide online tools for convenient data verification and platform functions;
● Support secondary development, users can develop various function components to extend DMP functions and achieve custom logic.
● Through maintenance, distribute corresponding part numbers to production line equipment and equipment比对调用对应子程序;
● Through maintained process routes and associated process documents; judge scheduling distribution and call execution according to part process flow.
● Program upload/download, program version management, program review process, program comparison.
● Personnel management system, record equipment personnel online/offline operation logs, record personnel work situations;
● According to binding of equipment and personnel, bind work order task completion results with equipment operators, convenient for performance assessment of production personnel.
● Production work order management, can achieve work order reporting operations in production line planning, and can statistics parameters and equipment situations during production planning for work order traceability;
● According to bound equipment parameters of production tasks, convenient for production follow-up of each part in production work order, easy to find fault points;
● Can manually report and supplement information for production planning; can connect with AGV, WMS systems for AGV car calling and WMS material in/out application.
● Connect with measuring equipment in production line - coordinate measuring machines, etc., to obtain part measurement data;
● Sample inspection data, customize development of inspection data analysis trend charts according to customer needs.
● According to set maintenance items, regularly generate maintenance items for same type equipment or establish separate maintenance plans for equipment, select equipment code, maintain maintenance items, execute maintenance plan, generate maintenance documents;
● Production line equipment management, can record equipment maintenance logs, understand equipment maintenance process, and can trace and track equipment non-production consumables.
● Can customize data monitoring variables, monitor factory equipment energy usage in real-time, can set corresponding energy quotas and indicators according to statistical analysis results;
● Energy monitoring, energy statistics, energy analysis. View real-time energy related data of each equipment, can summarize statistics results through various displays, show analysis results through charts.
● Production monitoring platform, can statistics entire production line equipment status, production efficiency, equipment alarm information, production line output and other information for centralized display;
● Convenient for production line managers to control line status and adjust line cycle;
● Visual platform advantages: Drag-and-drop component development, can quickly build visual interfaces.
Implemented intelligent management software for nearly 500 production lines (including FMS software), rich project experience.
The company gathers industry elites with rich work experience. Software programmers, CNC, PLC equipment system testers, on-site implementation personnel, and hardware R&D personnel all have more than 7 years of work experience, independently developing professional software products.
The company continuously increases investment in new technology R&D, purchases different PLC and CNC simulators, develops data collection methods, keeps up with market system updates, and continuously improves technical capabilities.
Can connect to 95% of CNC control systems and PLC control systems on the market, no need for manufacturer to open interfaces.
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