Basic Configuration
(As shown: IBU-NG signal processing unit + PulseNG sensor)
Effective protection with just one sensor
Collision Protection System
Essential spindle collision protection for precision machine tools
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These Features We Can Help You Achieve!
After installing the PulseNG system, your machine will have 24/7 real-time protection.
We are not limited by CNC system types, compatible with: Siemens, Bosch Rexroth, Heidenhain, Fanuc, Mitsubishi
We can identify:
- ● Collisions in any direction during fast or slow feed
- ● Vibration overload, force overload and power overload
- ● Usage status of machine components (ball screws, spindles, etc.)
Response time <1ms*
- ● Emergency stop
- ● NC stop
- *This time is only valid for basic configuration, response time varies with different system configurations.
■ Multiple Configuration Options
Extended Configuration
(As shown: MUX-NG multiplexer + StrainLink sensor + SL.A-NG signal amplifier + PulseNG M12 sensor, one of the extended possibilities) Can connect multiple sensors, can measure multiple different physical variables, more comprehensive protection.
One Product, Three Solutions
■ Machine Protection Method Comparison
Fast response - improve machine tool utilization, significantly reduce costs
■ Fully Automatic Machine Status Diagnosis - Wear Trend Curve
Automatic alarm when wear or damage occurs
Regular automatic measurement, early identification of wear on machine components
Application Examples
■ Text Event Recorder
Any abnormal events beyond set boundary values are recorded in the system circular recorder and cannot be deleted or changed.
The text event recorder in the signal processing unit can store more than 4000 text event logs and can be exported in table format at any time.
The image event recorder in the signal processing unit can store 64 image event logs (5 seconds before and after the event) - please refer to the next page for examples:
Application Examples
■ Image Event Recorder
Collision
- Boundary 1: Fast collision identification
- Boundary 2: Slow collision identification
- Boundary 3: Not enabled
- ◆ Response time < 1 ms
- ◆ Emergency stop
- ◆ Minimize collision follow-up costs
Vibration Overload
- Boundary 1: Vibration overload
- Boundary 2: Vibration overload
- Boundary 3: Surface deformation
- ◆ Response time < 1 ms
- ◆ NC stop, adjust feed speed
- ◆ Boundary values can be customized according to actual customer conditions
Fully Automatic Machine Status Diagnosis
- Boundary 1: Motion axis statistical curve
- Boundary 2: Horizontal axis statistical curve
- Boundary 3: Vertical axis statistical curve
- ◆ Early identification of wear on machine components
- ◆ Preventive maintenance
- ◆ Automatic measurement and alarm for wear
Industry 4.0
■ Suitable for Industry 4.0
- ◆ All measurement data is transmitted to LAN in universal format for big data analysis management
- ◆ Promote centralized management of machines
- ◆ Help establish overview of all machine tool usage status
- ◆ Facilitate planned, preventive equipment maintenance
- ◆ Provide client-server functionality
Wide Application
Machining Center
Lathe
Grinding Machine
Drill/Milling Machine
Robot Arm
Conveyor
Automatic monitoring of usage status of important machine components
Collision Protection Video
Our Business Covers the Globe
From idea formation to complete turnkey solutions, we can provide you with full service: concept design, actual installation, operation debugging, technical training, production optimization, and big data for Industry 4.0!
